Report | Data set | Criteria | Target audience | Purpose | Presentation |
Product Onboarding Progress | Process Introduction Releases | N/A | Executive project sponsorship and engineering management | Products added per month/week versus target - indicates progress to target in time, am I on track or not. Allows executives to understand target progress and drive engineering management to achieve target. Average time from creation to release x target indicates the required effort. Quantity added per engineer allows for optimized resource capacity planning. | Bar chart showing number products created and released vs target by Month Bar chart showing number of products created and released by Engineer Text statement of average time from Assembly creation to release to Production
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Material Related Defect Prevention | Validation Exceptions | Prevented RoHS violations. Prevented use of blocked material. Prevented use of expired material. Prevented use of expired MSD material. Prevented use of incorrect material. Prevented use of material from wrong kit. Prevented use of material with incorrect status. Prevented use of solder paste with status issue.
| Executive project sponsorship and Quality/Production management | How often is the system preventing the use of bad material or tools in time. Indicates solution effectiveness in protecting the business from bad quality and non compliance. | Bar chart showing the number of times the system prevented bad material from being used by month and validation type. Bar chart showing the number of times the system prevented bad mateial from being used by operator and validation type. Bar chart showing the number of times the system prevented bad material from being used by workstation and validation type.
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Defective Unit Escape Prevention | Validation Exceptions | Prevented packing problem item. Prevented processing test fail. Prevented processing blocked item. Prevented processing defective item. Prevented processing quarantined item. Prevented processing scrapped item.
| Executive project sponsorship and quality/production management | How often is the system preventing defective units escaping/progressing beyond control points. Indicates solution effectiveness in protecting the business from bad quality and reputational damage with customer base. | Bar chart showing number of times the system prevented processing a bad unit by month and validation type. Bar chart showing number of times the system prevented processing a bad unit by operator and validation type. Bar chart showing number of times the system prevented processing a bad unit by workstation and validation type.
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Non-Qualified Operator Action Prevention | Validation Exceptions | | Executive project sponsorship and quality/production management | How often is the system preventing operators carrying out incorrect actions and actions they are not qualified for. Indicates control of operator training and capability, that the right actions are only carried out by the right people. Protects the business from compliance and quality issues. | Bar chart showing number of times the system prevented processing by unqualified operators or the wrong operation by month. Bar chart showing number of times the system prevented processing by unqualified operators by operation.
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Serial Number Error Prevention | Validation Exceptions | | Executive project sponsorship and quality/production management | How often is the system preventing barcode/serialization issues ensuring correct registration and format while preventing duplication. Indicates control of product serialization protecting the business from errors and ensuring compliance to requirements. | Bar chart showing number of times the system prevented processing a bad barcode by month and validation type. Bar chart showing number of times the system prevented processing a bad barcode by operator and validation type. Bar chart showing number of times the system prevented processing a bad barcode by customer and validation type.
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Product Data Entry Error Prevention | Validation Exceptions | Blocked invalid boolean entry. Blocked invalid date entry. Blocked invalid numeric entry.
| Executive project sponsorship and quality/production management | How often is the system preventing operators entering incorrect values during data capture activities. Indicates control of product measurement/data capture preventing bad data entry. | Bar chart showing number of times the system prevented bad measurement data entry by month and validation type. Bar chart showing number of times the system prevented bad measurement data entry by operator and validation type. Bar chart showing number of times the system prevented bad measurement data entry by operation and validation type.
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Production Order Error Prevention | Validation Exceptions | Prevented overproducing in a batch. Prevented processing inactive batch. Prevented processing item in wrong process revision.
| Executive project sponsorship and quality/production management | How often is the system preventing processing of incorrect/inactive batches or overproducing in a batch. Indicates solution effectiveness in preventing overproduction and working on incorrect items minimizing waste. | Bar chart showing number of times the system prevented processing of incorrect batches or overproducing by month. Bar chart showing number of times the system prevented processing of incorrect batches or overproducing by operator. Bar chart showing number of time the system prevented processing of incorrect batches or overproducing by customer/product.
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1st Pass Yield Alarm Events | Alarm Occurences | | Executive project sponsorship and quality/production management | How often is the system calling for action to be taken to correct yields dropping below acceptable levels. Indicates how the system is protecting manufacturing throughput and would be good to combine with a rolled yield report. | Bar chart showing number of times the system alerted to yield dropping below acceptable levels by month and yield type. Bar chart showing number of times the system alerted to yield dropping below acceptable levels by assembly and yield type. Bar chart showing rolled yield by month and product. Bar chart showing total yield by month and operation.
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